Directwind Management System
Control System Overview
EWT’s state-of-the-art control system ensures maximum up-time for your turbine by integrating Bachmann Electronic’s M1 PLC running EWT proprietary software and tried and trusted sensing and actuation hardware.
Three PLC units, main controller in the Towerbase, remote IO in the nacelle and pitch controller in the rotor make up the brains of the control system. Fibre optic connection up the tower ensures reliable and immediate response times, while the reliable CANopen bus protocol secures communication between the nacelle and rotor.
Pitch Control and Safety
Currently EWT’s pitch control system uses a VSD-controlled DC motor to swivel each blade independently, controlled by the pitch control PLC. Safety backup is provided by batteries (one per blade providing triple redundancy) which are directly connected to the DC motor terminals in case of VSD or PLC failure or power loss. The turbine will not start up if the safety system is not functioning and during operation the safety system is monitored continuously and automatically tested on a regular basis.
EWT is developing a supercapacitor system to replace the batteries of the safety system, to further improve reliability and longevity of this crucial component, extending its resilience to harsh temperatures and electrical and mechanical loads, and dramatically reducing maintenance.
In conjunction with one of our partners, we have also developed a closed loop AC motor pitch control system which will be installed on our 2MW prototype, affording greater cost-effectiveness in terms of turbine components and maintenance, as well as increased blade controllability. All the aforementioned safety features are still present, or equivalents thereof added to the design, ensuring the same triple redundancy to ensure the safety of man and machine.
Operator Interface: DWMS and DMS 2.0
The Directwind Management System provides monitoring, control and statistical analysis from within the turbine or from the comfort of your office.
DMS 2.0 is a brand new OPC-based HMI (replacing DWMS) operating on a Microsoft Windows platform that facilitates remote and local monitoring, control and statistical analysis to a high level of efficiency, giving operators and engineers the perfect interface with their machines. User access is controlled and logged, and park owners will enjoy unparalleled confidence in the management of their wind parks.
Also in the pipeline is a mobile/PDA version of the software to give instant access to wind parks and turbines from almost anywhere in the world.